Overview
![]()
We are seeking an innovative and experienced Sr. Manufacturing Applications Engineer in our Flexible Drive System (FDS) area to develop creative solutions to meet the challenging requirements of flexible drive systems for critical aerospace applications. Looking for a skilled engineer to develop creative solutions to meet the challenging requirements of flexible drive systems for critical aerospace applications. FDS Engineers work as part of small yet nimble team responsible for the design, analysis and validation testing of flexible driveshafts and associated driveline components for rotorcraft and fixed-wing aircraft. Candidate will be required to support numerous activities throughout the entire lifecycle of the product line.
Essential Duties and Responsibilities
- Assists in Creation of complex flexible driveshaft designs and detailed engineering drawings using Computer Aided Design (CAD) software.
- Conducts stress analysis using Finite Element Analysis (FEA) software to substantiate the detail design of driveshaft components.
- Supports in generation of test plans and technical test reports for driveshaft qualification and validation test programs. Also writes technical proposal reports to support new design proposals to customers.
- Consults with Sales on product requirements. Assist Sales with presentations or may create technical presentations for use by sales personnel. Deliver formal technical presentations or have face-to-face discussions with internal and external customers on detail design and product issues.
- Works closely with manufacturing and DFM engineers during the design phase of a driveshaft assembly to ensure the most cost-effective and producible configuration which meets the design intent and requirements of the application.
- Supports Manufacturing and Quality Assurance in the review of manufacturing-related issues, including but not limited to, Material Review Board evaluations and Overhaul reviews.
- Assists Test Lab Technicians during the setup and execution of dynamic driveshaft qualification tests. Designs test fixtures and adapters to facilitate product testing.
- Maintains clean and safe work environment. Follows safety and environmental procedures and processes. Reports safety incidents to supervisor.
- Makes recommendations for improvements to work processes. Contributes to 5S program in work area.
- Provides a high level of service to all internal and external customers. Contributes to positive teamwork environment.
- Performs other duties as assigned. Participates in training/learning other positions. Accomplishes related results as needed.
Qualifications
Education:
BS degree in Mechanical/Aerospace/Metallurgy or related field is required
MS degree is a plus
Experience:
0 to 5 years of mechanical design experience is desired.
Design experience in a field related to power transmission or rotordynamics is a plus.
A solid knowledge of stress analysis principles is required with prior FEA analysis experience preferred.
Knowledge Essential to the Position
Advanced 3-D Solid / Assembly Modeling
Advanced Test Procedures and Methods
Knowledge of Mechanical Design Principles
Use of Micrometers and Vernier calipers
Advanced Knowledge of Computer Aided Design Software (NX Preferred)
Physical Requirements
Occasional (15-40) lifting and moving materials up to 50 lbs.
Frequent mental and visual attention
Other: Ability to work flexible work schedule.
Travel (10)
KAM
Kaman Corporation is an Equal Opportunity Minority/Female/Individuals with Disabilities/Protected Veteran and Affirmative Action Employer
Kaman Corporation considers for employment and hires qualified candidates without regard to age, race, religion, color, sex, sexual orientation, gender identity, national origin, ancestry, protected veteran or disability status or any factor prohibited by law. Kaman Corporation and all of its related companies fully endorse equal opportunity for all. Kaman provides reasonable accommodation for qualified individuals with disabilities and disabled veterans in job application procedures and/or process. Please inform us if you need assistance completing any forms or to otherwise participate in the application process. For more information, please click here for a notice that provides information concerning the laws and procedures for filing complaints of violations of the laws with the Office of Federal Contract Compliance Programs (OFCCP).
Many positions at Kaman require access to information or technology that is subject to the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). For ITAR and EAR purposes, U.S. persons include U.S. citizens, nationals and lawful permanent residents, as well as asylees and refugees. The ITAR and/or EAR may limit access rights for non-US Persons or other unauthorized individuals. Kaman reserves the right to require candidates and employees to provide proof of citizenship, nationality and/or immigration status to determine ITAR and EAR compliance requirements.
